Chatham Fuel Injection  

 
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 Understanding the IPC200 Test Report
Help - Return Policy When you send us EUI's (Electronic Unit Injector) to us for testing, we will provide you with a test report.  This report is generated by our test bench, and we acknowledge that it is not the easiest to understand.  Hopefully the information given here will help you in understanding this report.  A sample PDF report can be viewed here (opens in a new window).  We will use the following excerpt from this report.

This particular injector failed due to the fact that the fuel flows were too high at both the 500 RPM and the 1000 RPM check points.  All reports will indicate any errors/problems in red.  If we fax a report, obviously the colours will not be visible.  In this situation, we would circle all values in red.

Each injector on the report will have 5 columns plus a graph:

  • Column 1:  This column contains the colour key for the pressure/time graph.  The 500 RPM graph is green, the 800 RPM graph is in red, while the 1000 RPM graph is in blue.
  • Column 2:  This column is the speed at which this test was run.  Please note that this is injector (or camshaft) speed which would be ½ of actual engine speed.
  • Column 3: This column is the PIP (Peak injection Pressure) of the injector at the given RPM.  If PIP was too low (or too high) it would be in red.  This is a valid reason for injector failure.  Unfortunately, the report does not provide the required specification for this test.
  • Column 4:  This column provides the measured fuel delivery in CC's per minuet for the given RPM.  If this fuel delivery was not within the range the values will be in red.
  • Column 5:  This is the nominal or the specification of the fuel flow.  There will be an allowed plus/minus range which will depend on the part number of the injector being tested. 
  • Graph:  The graph shows injection pressure in Bar on the vertical axis versus time in milliseconds on the horizontal access.  During our test procedure we compare this graph to a good graph, but the report does not convey this information.  Normally a failed pressure vs time graph will also show up with failed values in the other columns.

Other areas of the report may include notes (that we added) prior to printing.  Additional information on the subject of testing EUI's is available here

 Help File Links
 
 Locating Part Numbers
 
For Sale
For Sale

Going, going, gone ... our extra test benches have all been sold!  We still have some special tools and adaptors available at final reduced prices.  See the details here.
Product/Service Spotlight



Looking for Sprinter common rail parts?  We have high pressure pumps and injectors in stock for most models!

We can also test your units to verify that this is what you need.


We have Dodge, Cummins 5.9 and  Duramax high pressure pumps, and common rail injectors in stock! All years, all models!

Part numbers include:
0-445-120-017
0-445-120-030
97303762
 97208073
0-445-120-027
0-445-120-008
97303657
97208074
0-445-020-039
0-986-437-304
0-445-120-032
0-445-120-018
0-986-435-506
0-986-435-504
3949619
3968158
3972814
3964009
3972814NX
3964009NX
3972887NX
5086594AA
5135790AB
R135790AB



Complete Duramax application information is located here!

Dodge / Cummins 5.9 application information is located here!


We have the parts and equipment to service dual spring injectors such as used by VW TDI and Landrover.  Most TDI injectors are available from stock!

High performance TDI injectors available.  Click  here for details!

Click here to see why setting both springs on these injectors is important.

Whats New @
chathamfuel.on.ca
We have added a CAPTCHA to all our input forms due to the amount of spam we are receiving.  This helps to insure that only real people and not automated web bots are requesting information!

Many pages on this site now have a printer icon that can be used to display a 'printer friendly' page.  This icon is normally located at the end of the page
News
We have  available from stock most VP44 electronic pumps for Dodge & Cummins mid-range applications.

See our online catalog for further details.
New Products
Available Now!
Custom designed add on filter kits for both Dodge and Duramax applications.   The factory filters on these applications are lacking at best, and this is both the best and easiest way to avoid costly injection system repairs.

See our online catalog for further details.

When it comes to fuel additives, we stock only a single brand!

Save 10% on case lots when purchasing Stanadyne Additives!