There has been much confusion
about setting STC injectors, particularly those CPL's that have reverted to setting
injectors using the OBC (Outer Base Circle) method. The information
contained here applies only to those engines with STC injectors that are set using
the OBC method.
This information was compiled from information provided by Cummins Engine Co.
and is believed to be reliable. Please consult your service manuals for
additional details.
Rotate the accessory drive in the
direction of engine rotation. The accessory drive will rotate clockwise,
when looking at the front of the engine. Align the "A" or "1-6 VS" mark on
the accessory drive pulley with the pointer on the gear cover.
Note: It is important to adjust the injector first before adjusting the
valves on a cylinder when using the OBC overhead set procedure.
Check the valve rocker levers on cylinder #1 to see if both valves are closed.
Both the intake and exhaust valves are closed when both rocker levers are loose.
If both valves are not closed, then rotate the accessory drive a complete
revolution and align the "A" or "1-6 VS" mark again. If the valve rocker
lever adjusting screws have been loosened and not yet adjusted, watch the valve
push tubes as the engine rolls towards the mark. Both valve push tubes
will have moved to the downward (or valve closed) position if the engine is on
the correct stroke.
Outer
Base Circle (OBC) Injector and Valve Adjustment Sequence
Bar Engine
in
Direction of Rotation
Pulley
Position
Set
Cylinder
Injector
Valve
Start
Advance to
Advance to
Advance to
Advance to
Advance to
A
B
C
A
B
C
1
5
3
6
2
4
1
5
3
6
2
4
Firing
Order: 1 - 5 - 3 - 6 - 2 - 4
Refer to the engine model and CPL
for the correct injector rocker lever adjusting screw torque value.
Engine Model
CPL
Injector Screw Torque
Intake Valve Lash
Exhaust Valve Lash
C-Brake Lash
NBCIV
821,
833, 903, 904, 806
105 in
lbs
0.014"
0.027"
0.018"
88BCIV
910,
827, 1185, 1188, 1210, 1211, 1256, 1280
90 in
lbs
0.014"
0.027"
0.018"
N14
1374,
1380, 1395, 1405, 1507
125 in
lbs
0.014"
0.027"
0.023"
Use a dial type torque wrench to
tighten the injector lever adjusting screws to the specified torque.
If the screw causes chattering during setting, repair the screw and lever as
required. Hold the torque wrench in a position that allows you to look
in a direct line at the dial to insure that you are reading it accurately.
The torque wrench must be calibrated and have a range of 150 in. lbs.
On non-brake engines, if the injector screw is a slotted type. Be
careful that the screw driver does not slip out of the slot. These
screws can be (and should be) replaced with the hexagon type.
Hold the adjusting screw and torque the lock nut to 40 ft lbs on a New Big
Cam IV and 88 Big Cam IV's and to 50 ft lbs on N14 models.
After setting the injector on a given cylinder, set the valves on the same
cylinder. Notice that the OBC method requires new valve settings for
the New Big Cam IV and the 88 Big Cam IV engines. Hold the adjusting
screw and torque the locknut to 54 ft lbs on New Big Cam IV and 88 Big Cam
IV's and to 50 ft lbs on N14 models.
Advance the accessory drive pulley to the next mark and adjust the injector
and valves. Continue through two revolutions of the engine to complete
all six cylinders.
C-Brake Set Position -
Sequence
Bar in
Direction
Pulley
Position
Set Brake
IBC
OBC
Start
Advance to
Advance to
Advance to
Advance to
Advance to
A or 1-6VS
B or 2-5VS
C or 3-4VS
A or 1-6VS
B or 2-5VS
C or 3-4VS
5
3
6
2
4
1
1
5
3
6
2
4
Firing
Order: 1 - 5 - 3 - 6 - 2 - 4 Right Hand Rotation
In setting the
C-Brake, the OBC or IBC sequence can be used. However, to eliminate
confusion, it will be easier to use the same sequence that was used to set the
overhead.
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